Winpact Evo Fermentation System / Fermenter, FS-07 series
Product
Winpact Evo Fermentation System(FS-07) is a one-side version of Winpact Parallel System yet offers cutting edge software. It retains all the features from FS-05 such as duo heating system, 16-system control from a remote computer, 5 types of autoclavable glass vessels ranging from 0.5L to 20L. We also significantly enhanced the functionalities and capabilities of its newly developed controller, including the versatility to accommodate solid state system.
Remote control software connects up to 16 systems (16 vessels) at the same time via PC.
1. Single wall dish bottom vessel, 1L
2. Double jacketed dish bottom vessel, 3L
3. Single wall air lifter vessel, 5L
4. Double jacketed air lifter vessel, 5L
5. Single wall dish bottom vessel with heating blanket, 5L
6. Single wall plain bottom vessel with heating base unit, 10L
7. Solid State, 5L
Winpact Evo Fermentation System (FS-07)
Controller:
- Intuitive user-interface for learnable operation time with multi-language support
- Ethernet communication with Winpact SCADA software, and IP addressin
- Winpact EZScript software for advanced fermentation process (optional)
- Control up to 16 systems from a single interface on an external PC
- Duo heating system, thermostat and dry heating all combined in one
- Compatible with microbial and cell culture applications
- Five Interchangeable types of autoclavable glass vessel
- Solid state vessel performs 0°- 90° rotation, and 120° for harvesting
A. Color touch screen
B. Assignable & adjustable peristaltic pumps
C. USB port for easy data transfer
E. Adjustable air flow meter
F. ABS flame retardant front panel
G. Adjustable O2 flow meter (optional)
H. Connect area
I. Water connect area
J. Air & gas connect area
*For more information, please contact your local distributors.
PC remote controlling software connects up to 16 systems
Overall Features:
Duo heating system, thermostat and dry heating combined in one
Interchangeable 5 types of autoclavable glass vessels
Compatible with a total of 20 vessels, working volume range of 500ml-20L on a single controller.
Compatible with microbial and cell culture applications
Highly acid and base resistant Watson Marlow pump heads
Flexibility in data exporting, USB or PC connection
Easy maintenance and upgrade modular system
No software purchase necessary
Ethernet cable connection for remote control
Quality assurance- CE certified and ISO accredited
Software Features:
Linux based system for stable and virus proof operation
15-step sequential control for pH, temperature., agitation and feeding program
Intuitive user-interface for short learning time with multi-language support
Over 59,994 user programs and 100 process data files can be stored in controller
pH and DO stat with smart feeding technology
8 user accounts with secure password for maximum protection
Real-time on-screen data viewing, recording and exporting ensures quick data analysis
Ethernet communication with Winpact SCADA software, and IP addressing
Winpact EZScript software for advanced fermentation process (optional)
Calibration
Easy operate on-screen sensor calibration with help menu
Charting
Real-time data recording and exporting during a fermentation process with image capture capability (NEW)
System Setup
Intuitive system set up for optional devices and administration
Service
Professional parameters for fast maintenance and troubleshooting
Control / Manual & Control / Sequence
Perform manual, sequence or EZScript control (optional) of each parameter
Pumps
Control the peristaltic pump speed, direction, total volume and flow rate
* All images are for reference only, actual products might differ from the pictures above.
* Technical specifications subject to change without notice.
System Specification
| Controller | Duo heating system controller | |||||
|---|---|---|---|---|---|---|
| Built-in rotameter | ||||||
| 4 built-in pump heads | ||||||
| Vessel | Double Jacketed Dish Bottom Vessel (includes glass body, head plate, T-handling bar, 2 probe adaptors) | Single Wall Dish Bottom Vessel (includes glass body, head plate, T-handling bar, 2 probe adaptors) | Air Lifter Vessel (includes glass body, head plate, draft tube, T-handling bar, 2 probe adaptors) | Single Wall Dish Bottom Vessel with Heating Blanket (includes glass body, head plate, T-handling bar, 2 probe adaptors and heating blanket) | Single Wall Plain Bottom Vessel with Heating Base Unit (includes glass body, head plate, T-handling bar, 2 probe adaptors and heating base unit) | Solid State(FS-V-SA05P) |
| Rushton-type impellers | No impellers | Rushton-type impellers | Multi-Type | |||
| Baffle assembled | Draft tube assembled | Baffle assembled | N / A | |||
| Condenser assembled | ||||||
| Air sparger assembled | Micro sparger assembled | Air sparger assembled | ||||
| Agitation motor | Brushless motor | N / A | Brushless motor | Brushless motor | ||
| Probes | 1x pH probe and 1x probe cable | Optional | ||||
| 1x DO probe and 1x probe cable | Optional | |||||
| 1x Temperature probe and 1x probe cable | ||||||
| 1x anti-foam/level sensor and 1x probe cable | N / A | |||||
| Start-up kit | Complete start-up kit includes silicone tubes, tube clamps, metal connector and autoclavable disc filters. | |||||
Vessel Specification
| Vessel | Double Jacketed (FS-V-A series) | Single Wall (FS-V-B series) | Air Lifter (FS-V-C series) | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Working volume | 500ml | 1L | 3L | 5L | 10L | 1L | 3L | 5L | 10L | 5L |
| Total volume | 1L | 1.5L | 3.8L | 6.8L | 12.5L | 1.5L | 3.8L | 6.8L | 12.5L | 7L |
| Vessel | Single Wall with Heating Blanket (FS-V-B series) | Single Wall with Heating Base Unit (FS-V-D series) | Solid State(FS-V-SA05P) | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Working volume | 1L | 3L | 5L | 10L | 15L | 20L | 3L | 5L | 10L | 5L |
| Total volume | 1.5L | 3.8L | 6.8L | 12.5L | 18.7L | 23.7L | 3.7L | 6.7L | 13.1L | 6.8L |
*All vessels are made of borosilicate glass and 316L stainless steel for headplate and all fittings.
Utility Requirement
| Power source | 100-120V / 210-230V, 50-60Hz with electrical safety cutoff switch |
|---|---|
| Water source | 0.4-1 bar (5.8-14.5 psi); water supplied to fermentors should be at least 15°C below the set operating temperature |
| Air source | 0.5-2 bar, must be dry, oil-free and filtered |
| Sterilization | Autoclave; size of the autoclave's inner chamber must be able to accomodate vessel with condenser attached |
| Control unit | Control panel | 10.4” color touch-screen Interface (Resolution: 800 x 600 pixels) |
|---|---|---|
| Communication port | Remote software control through Ethernet, up to 16 systems per PC | |
| Data export through USB port | ||
| Analog AUX port for system extension | ||
| Program storage | Up to 59,994 programs for different kinds of condition | |
| Log data storage | Up to 100 process monitoring data files | |
| Cabinet material | ABS front panel and painted iron housing | |
| Dimension | Footprint: W x L = 15.75" x 23.62" (400 mm x 600 mm); Height: 29.14" (740 mm) | |
| Rated voltage | 110V~/220V~; 50/60 Hz, 10A | |
| Weight | Approx. 88.18 lb (40 kg) | |
| Aeration | Inlet gas flow-meter | 0, 0.4-5 LPM (0.5, 1 L); 0, 1-10 LPM (3, 5 L); 0, 2-20 LPM (10 L); 0, 4-50 LPM (15, 20 L) |
| Sparger | L-shape (500ml, 1L); Ring sparger (3L and above); Micro-sparger (C type vessels);Center-located sparger (solid state) |
|
| Baffle | 316L stainless steel baffles 0.5-3L vessel: fixed, unmovable 5L and above vessel: removable |
|
| Temperature | Heating | 1. Thermostat system: built-in heat exchanger (550W heater, water circulation pump) |
| 2. Dry heating system (heating blanket or heating base unit) | ||
| Cooling | Built-in water module and external water circulator (optional) | |
| Range | - FS-V-A/ B / SA05P series: 5℃ (41℉) above coolant up to 60℃ (140℉) - FS-V-C series (Double Jacketed): 5℃ (41℉) above coolant up to 60℃ (140℉) - FS-V-C series (Single Wall): without temp control - FS-V-D series : 5℃ (41℉) above coolant up to 90℃ (194℉) |
|
| Probe | Platinum RTD probe (PT-100), non autoclavable | |
| Control mode | Manual or programmable 15-step PID control | |
| Agitation | Drive | Removable top brushless motor (M3 for 0.5 L, 1 L; M2 for 3~20 L; M4 for solid state) |
| Speed range | a. For Pitched blade impeller: 30-300 rpm b. For Rushton impeller: 30-1800 rpm(0.5, 1L); 30-1200 rpm(3, 5L); 30-1000 rpm(10L);30-700 rpm (15, 20L) c. For Broken type/Spiral type/Anchor type impellers (only for FS-V-SA05 vessel): 1 – 60 rpm** |
|
| Resolution | 1 rpm increment | |
| Impeller | 2 impellers for 0.5 L &1 L vessel and 0.5-5 L Double Jacketed Vessel 3 impellers for 3 L vessel and above; for 10 L Double Jacketed Vessel Note: customized impellers are available upon ordering |
|
| Control mode | Manual or programmable 15-step PID control | |
| pH | Range | 0 -14 (2-12 for maximum precision) |
| Resolution | 0.01 pH | |
| Probe | Gel-filled electrode, autoclavable | |
| Control mode | Manual/programmable 15-step PID control with adjustable deadband; pH Stat with smart feeding technology |
|
| DO | Range | 0-200%, Control range: 0-100%, adjustable |
| Resolution | 0.1% | |
| Probe | Polarographic DO sensor; autoclavable | |
| Control mode | 2-stage DO cascade response a. Increase or decrease agitation speed b. Supply external oxygen source (oxygen enrichment module required, optional device) c. Adjust DO level using gas mixing control (gas mixing station module required, optional device) Substrate feeding strategy; DO Stat with smart feeding technology |
|
| ORP (optional) | Measurement range | ± 2000 mV |
| Resolution | 1 mV | |
| Probe | Gel-filled electrode: autoclavable | |
| Foam / level | Probe | 316L stainless steel protector with insulated PTFE tube; autoclavable, adjustable sensitivity control |
| Control mode | Foam: on/off switch Level: on/off switch control with wet/dry probe set up |
|
| Peristaltic pump | Pump number | 4 built-in Watson Marlow pumps; 2 external pumps expandable: • 1 external pump: MU-D series required (optional) • 1 external pump: 4-20mA or DC 0-10V analog input |
| Motor type | Precise stepping motor; minimum speed is 1 rpm | |
| Speed range | 0, 1 - 65 rpm | |
| Resolution | 1 rpm | |
| Control mode | Manual or programmable 15-step feeding control; pump can be assigned for acid, base,antifoam and and/or substrate; pump can calculate flow rate and total volume | |
| Exhaust | Device type | 316L stainless steel condenser |
***The minimum speed varies from 1-5 rpm depending on actual medium viscosity.
*Gas flowrate may be affected by pressure, liquid volume, solution type and characteristic, filter.
For 15L & 20L glass vessel, we suggest to using optional capsule filter for reach the desired gas flowrate(2 vvm).
Optional Devices and Accessories: ( Link for more info... )
